But then, to make your work effectively, there is a need of making sure that you put some vital factors revolving the same into consideration. With a CO 2 laser, you can also engrave and cut plastics precisely and efficiently for a variety of applications. For that matter, you’ll always have to ensure that you replace the tools hence you need to take this cost into account when considering this method. Listen, if you’ve been keen enough, you ought to have realized that most of the medical equipment is majorly made of polycarbonate material. Well, let’s find out answers to this question in the next section. The CO 2 laser is more often used for etching or engraving on the plastic. Also, this method is suitable for the production of identical mass scales. It refers to a personalization technique where a polymer with a sensitive layer inside a polycarbonate data page absorbs a focused laser beam at an appropriate wavelength. Laser cutting polycarbonate is best done using a 10.6 micron CO 2 laser, which produces a smooth but often discolored edge. Nevertheless, you also have to understand the various dynamics of using the chemicals as well as ensuring safety during and after use. This can be avoided by having the knowledge of the acrylic material you are using. In other words, it means that engraving processes for every application tend to differ. Acrylic is manufactured in two different ways: Cast and Extruded and reacts differently during laser engraving. Well, apparently, the outdoor advertising industry is somewhat becoming synonymous with the use of polycarbonate material. However, this process is manual, and you have to be an expert before choosing to do it. Such programs help in enhancing the efficiency of this engraving process by making sure that they map out the cutting path for the tool. I dislike that yellow edge! Plastic Fabricating. The truth of the matter is that the engraving polycarbonate sheet involves quite a number of elements. |, Engraving Polycarbonate: The Ultimate Guide, Thermoformable Anti Fog Anti Scratch Polycarbonate Sheet, 11 Great Technologies to Skyrocket Your Football Visor Business, Photochromic: Complete Guide Book to Learn Everything About Photochromic Technology. Laser marking polycarbonate is achieved using a Fiber laser. You see, some are made of polycarbonate which of course has to be engraved accordingly to attain the desired shape. Laser marking polycarbonate is achieved using a Fiber laser. So in general, the essence, in this case, is to enhance the desirability of the particular product you’re engraving using this material. This refers to an engraving method which uses a non-rotating cutting tool with a cone-shaped tip. We offer professional custom fabrication services made to your specifications. Well, this guide explores everything you need to know about engraving polycarbonate. Laser marking on plastic can be obtained with either a CO 2 or a fiber laser source. In this section, we want to look at some of these methods in pertinent details to find out more of what they entail. Of course, you have to consider several factors while at it but the bottom line is that it enables you to attain best and accurate results. Plastic laser marking. Glowforge Plus 3D Laser Printer. The laser choice will depend on the application requirements. Ideally, you can use a wide range of implements to attain different types of mechanical engraving styles. The main difference between a raster engraving and a vector cut, is that for the engraving the laser head travels left to right across the print area and then moves down a hair and repeats until it has engraved the image. When you choose to engrave this sheet, it means that you want to create a particular appealing mark or decoration. So you’ll find that the parts such as windows and roofs which use polycarbonate material tend to undergo engraving in some instances. In this guide, we have just highlighted a few that you would possibly come across or consider to undertake. One quintessential aspect of engraving polycarbonate material using mechanical method is that it is very versatile. Generally, the fiber laser generates a white mark on any plastic base color. Laser Engraving Polycarbonate This is arguably one of the most common and preferable techniques of engraving polycarbonate material in modern days. Laser Engraving. Engraving polycarbonate is a fascinating technology. Ordinarily, each technique would require unique tools and some types of equipment depending on the one you choose. Permanent surface marking and deep engraving of all metals, plastics, rubber, glass & wood. Therefore, to obtain such results, you need to undertake an engraving procedure, of course by using various relevant tools, equipment, and knowledge. You see, many people engrave different types of polycarbonate materials for different purposes. Incidentally, this is the ultimate reason for all the benefits mentioned above of engraving polycarbonate material. To make the engraving look attractive and beautiful, set the power at 25% – 50% and the engraver speed at 350 mm/min. Their medical spa services include BOTOX ® Cosmetic, dermal fillers, laser skin treatments, and CoolSculpting ®. See reviews, photos, directions, phone numbers and more for the best Engraving in Union City, CA. And from the look of the few highlighted applications, it is quite apparent that this technology is here to stay. And in most instances, such boards are made using polycarbonate materials, designed in a manner that enables them to convey the message to the audience. It is a process that you have to undertake using high-end tools and equipment and at the same time involve technology and understanding. What’s more is that the use of laser tends to produce different effects and finishes as a result of various chemical reaction between polycarbonate and the beam. The construction industry is, of course, significant and as you would possibly know, several components in this industry use polycarbonate materials. Several reasons could lead to engraving polycarbonate sheet as we shall find out in the next chapter of this guide. Different techniques as explained in the previous section feature different elements. Genmitsu CNC 3018-PRO Router Kit GRBL Control 3 Axis Plastic Acrylic PCB PVC Wood Carving Milling Engraving Machine with Offline Controller, XYZ Working Area 300 x 180 x 45mm 4.0 out of 5 stars 602 $249.99 $ 249 . It also does not engrave well (again, tends to melt). Polycarbonate itself is hardy and inscribing any image on it to get sharp images requires a high level of intelligence. For instance, the laser is entirely accurate and one of the preferable technique for engraving polycarbonate. This is, of course, helpful because it enhances the desirability as well as other necessary aspects of such parts and components in the automotive industry. Once the process is done, let the material cool down then remove the melted acrylic residue using soap and water . Polycarbonate (PC) is a durable, impact resistant, thermoplastic polymer. The most important thing which you ought to do is figuring out the right type that you need for your specific applications. What’s more is that using a computer to carry out such tasks makes it easy for you to achieve a durable, clear and precise engraving. Engraving acrylic but the laser burns the material. So it is always advisable to ensure that you determine the preferable type of engraving technique suitable for your application. First, make sure your acrylic material is devoid of scratches and cracks. Mechanical engraving – Photo courtesy: XTREME. Endurance equipment for laser cutting and engraving is an excellent tool for work with acrylic. Most of the time, you’ll find that using various methods on polycarbonate material would not necessarily guarantee sharp images. LE-4040 Desktop Laser Engraver 5000mW Class 4, 40x40cm CNC Laser Engraving Machine Wood Cutter Carving for Acrylic Leather MDF Logo Picture DIY Making GRBL Control 3.6 out of 5 stars 52 $345.99 $ 345 . Some of these techniques include the following; This refers to the process of using strong chemicals or mordant in cutting the unprotected parts of the polycarbonate surface to create a design. The good thing with this type of engraving is that the width of stroke is relatively constant and hardly varies in depth. Engraving polycarbonate – Photo courtesy: CNCROI. And it’s probably the reason why as you’ll realize, later on, it can be used in engraving materials for different applications. ABS plastic engraving is ideal for adding numerous types of content to ABS plastic parts and accessories. © 2020 Universal Laser Systems, Inc. All rights reserved. Undeniably, the applications of this technique on polycarbonate materials are quite numerous than you can ever imagine. CO2 Based Laser Engraver: Used for engraving jewelry, rubber stamps, name plate, rating plate, thermoplastic materials etc. And talking of application, we want to look at the specific ones in various industries in the next section. Inconsistent Glass Engraving. It is also another fundamental reason why you should also consider engraving polycarbonate material. When you choose to engrave a polycarbonate material, it becomes easy for you to enhance the attractiveness of the product. Nonetheless, it is also important to understand that engraving polycarbonate is a technique that started way back albeit using different methods. A fundamental aspect of this technique is that it is relatively cost-effective than most forms of polycarbonate engraving. It is one of the traditional means of engraving polycarbonate that is still utilized even in modern days. Because you can “draw” intricate and complex patterns on polycarbonate sheet, leaving behind the finest finish. So some of the benefits or reasons for that matter why you or anyone else would wish to engrave this material include the following; Polycarbonate material is arguably the strongest one to use in numerous applications. Established in 1994, Laser Alliance LLC offers impeccable laser cutting, laser engraving and laser marking, and etching services with quick turnaround, exceptional quality, on-time delivery, and reasonable prices.. Laser Alliance LLC is located in Milpitas, California, which is about 50 miles south of San Francisco and Oakland. Just as the name suggests, mechanical engraving revolves around using a form of tool to cut away at the surface of polycarbonate material. Etching process – Photo Courtesy: SAWMILL CREEK. Of course, the reason for the same is that the physical contact between the polycarbonate surface and the tool cause friction. A 1/8” thick sheet that is 12” x 24” costs about $75. Accubeam offers a comprehensive selection of laser marking services for plastic manufacturers seeking to create long-lasting labels for their products. Scratch engraving leaves quality engraving which is more or less similar to hand engraving. Engraving, of course, involves different methods, but eventually, the end product makes it possible for you to create a permanent mark on the sheet. Listen, engraving this material has so many benefits irrespective of the fact that it is durable and almost unbreakable. The excellent thing nonetheless is that by now, you have an idea of what it takes and some of the fundamental elements about it. Plastic Engraving. Nowadays, in many building where polycarbonate is used as walls, engraving of the same also happens in most instances to enhance the attractiveness. Etching involves quite a number of aspects and requires high levels of experience and understanding of the process to yield better results. The intention of this, of course, is to help in creating unique designs that would naturally stand out and also appeal to different clientele. As a result raster engraving take a lot longer than vector cuts. This technology can be performed on different materials such as plastic, wood and cardboard. Like I did mention earlier on, polycarbonate engraving is quite a tasking undertaking. For that reason, engraving polycarbonate is a preference for many applications which require the use of permanent marks. The advantage of this material is that it is extremely tough, very durable and it handles high heat. Laser cut acrylic (Plexiglass) sheet can be heat bent or folded to your specs. So you’ll find that parts such as windscreens in some vehicles are often engraved to incorporate different aspects such as decorations. Copyright © 2020 WeeTect. Laser cutting acrylic is an exceptionally popular application for Epilog Laser machines because of the high-quality results that are produced. But, how can you engrave polycarbonate successfully? For example, the modern television sets use this type of material as the casing of its components. It thus means that you have to integrate different technological aspects to get desirable results. It tends to melt rather than vaporize, and has a higher chance of catching on fire and leaving behind melted gooey deposits on the vector cutting grid. – it covers virtually everything you need to know about engraving polycarbonate. Additionally, you can use it to engrave large quantity of polycarbonate sheets at the same time with similar features. 99 This technique is one of the best and most preferred in designing a wide range of elements that surround polycarbonate material. And it is the integration of all these parts that make it possible for it to function effectively and accordingly. Our lasers can engrave on virtually any material. For instance, engraving polycarbonate to use in the construction industry is entirely different from what you would when considering automotive. And talking of technique, let us move on to the next section and discuss a few but common ones used for engraving polycarbonate material. For laser engraving, the material (usually a cream color) comes in thicker sheets which can be pretty costly. Laser engraving cast acrylic. How does laser engraving work. Polycarbonate is a poor choice for laser cutting. The 1.06 micron wavelength Fiber laser beam creates an opaque black mark with a high level of detail. Laser cutting polycarbonate is best done using a 10.6 micron CO2 laser, which produces a smooth but often discolored edge. What’s more is that this type of engraving is arguably the fastest, least expensive and does not inherently require a motor. Another aspect of polycarbonate is the laser engraving techniques used to embed an individual’s personal information into the card body itself. So when engraving the same, you need to look into the size of this film. An advantage of this method of polycarbonate engraving is that it is quite simple and relatively cheap. 99 Apparently, most of the machines that you use for laser engraving are computerized. The only limit to the size or form of the engraving is the size of the engraving equipment. Some examples are: Metal, Wood, Acrylic (Plexiglass), other plastics, laminates, marble, cultured marble, most stone, glass, or ceramics. This is then to mean that these different equipment utilize this technique to ensure that they attain the ideal shape for increased efficiency. In other words, I’m trying to say that the design of the end product depends on numerous factors affecting you as the user. Many proprietary grades of polycarbonate are manufactured under trade names such as Lexan™, Makrolon ™, Anjalon ™, Durolon ™, Lupilon ™, Lupoy ™, and Panlite™. In other words, what I’m trying to say here is that polycarbonate engraving is also common in the manufacturing of different household items. This is arguably one of the most common and preferable techniques of engraving polycarbonate material in modern days. Well, the whole essence of engraving any material for that matter is to create unique, appealing and sharp images. Acrylic Laser Engraving and Etching with Thunder Laser USA. If you come to think of it, you’ll notice that various household items available even in your house are manufactured partly, or entirely using polycarbonate. It is always good to know because it allows you to appreciate some of these procedures and also enable you to view the process from different perspectives. When you want a laser cutter and engraver that will look right at … Family owned and operated since 1953 and an authorized distributor of Duets ADA and engraving sheet stock, made by Gemini. And that’s why engraving this material, especially using laser technique, which we’ll come to find out enhances attaining of high accuracy. In simple words, just as the name suggests, laser engraving utilizes laser beams to create different marks on the polycarbonate surface. And since this material is somehow hardy, it becomes relatively difficult to create different marks on it, accurately. For example, using a fiber laser can produce different effects than a CO 2 laser machine, and you can easily create permanent, high-quality marks on many different plastics such as polycarbonate, ABS, polyamide, and many others. The bottom line nonetheless is that engraving polycarbonate is an ideal method that you need to consider whenever there is a need to. And the good thing is that such engravings always add to the overall appeal of the particular product in one way or the other. Of course, it is quite apparent that you can only use a particular technique on the basis of different needs and requirements of your application. Also, for some acrylic engraving processes, you can start at high speed, say 100%, then lower to 5% or 10%. Another compelling aspect that you need to consider is the type of tools and equipment which you use in undertaking this process. Polycarbonate materials given that it is durable and almost unbreakable, directions, phone numbers and for... 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